Replace MicroPython runtime with Pico C + W5500 firmware.

Ship UDP RGB panel firmware (eight WS2812 strips) and drop the ESP32 Wi-Fi/MicroPython stack.

Co-authored-by: Cursor <cursoragent@cursor.com>
This commit is contained in:
2026-08-01 21:52:52 +12:00
parent 45a38c05b7
commit f7beac2095
66 changed files with 1601 additions and 7376 deletions

365
firmware/main.c Normal file
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/**
* Portal panel firmware — W5500 UDP + WS2812 (Pico SDK).
*
* UDP protocol (port 50007):
* - N×3 bytes: raw RGB → strip 0 (N = 1…MAX_LEDS)
* - 1 + N×3 bytes: strip_id (byte 0) + RGB
* strip_id 0…MAX_STRIPS-1 → that strip
* strip_id 255 → all active strips
* - 5 bytes "PIN\\0" + gpio: bind strip 0 to gpio
* - 8 bytes "PIN\\0" + strip + gpio + len_lo + len_hi: bind strip (len=0 → unset)
* - 4 bytes "SHOW": reserved (frames already show on receive)
*
* One Pico can drive up to MAX_STRIPS displays on separate GPIOs.
* Each strips pixel count comes from its own UDP frame length (strips may differ).
* MAX_LEDS is per-strip capacity.
*/
#include <stdio.h>
#include <stdint.h>
#include <string.h>
#include "board_config.h"
#include "wizchip_conf.h"
#include "dhcp.h"
#include "socket.h"
#include "timer.h"
#include "wizchip_spi.h"
#include "ws2812_led.h"
#include "hardware/gpio.h"
#include "pico/stdlib.h"
#define SOCKET_UDP 1
#define SOCKET_DHCP 0
#define ETH_BUF_SIZE 2048
#define DHCP_RETRY_MAX 10
static wiz_NetInfo g_net_info = {
.mac = MAC_ADDR,
.ip = STATIC_IP,
.sn = STATIC_SN,
.gw = STATIC_GW,
.dns = STATIC_DNS,
#if USE_DHCP
.dhcp = NETINFO_DHCP,
#else
.dhcp = NETINFO_STATIC,
#endif
};
static uint8_t g_eth_buf[ETH_BUF_SIZE];
static uint8_t g_pixel_buf[MAX_STRIPS][LED_RGB_BYTES];
static uint16_t g_frame_pixels[MAX_STRIPS];
static uint16_t g_strip_leds[MAX_STRIPS];
static uint8_t g_frame_dirty[MAX_STRIPS];
static volatile uint16_t g_ms_tick;
static uint8_t g_dhcp_ready;
static void dhcp_timer_cb(void) {
g_ms_tick++;
if (g_ms_tick >= 999) {
g_ms_tick = 0;
DHCP_time_handler();
}
}
static void dhcp_assign(void) {
getIPfromDHCP(g_net_info.ip);
getGWfromDHCP(g_net_info.gw);
getSNfromDHCP(g_net_info.sn);
getDNSfromDHCP(g_net_info.dns);
g_net_info.dhcp = NETINFO_DHCP;
network_initialize(g_net_info);
print_network_information(g_net_info);
g_dhcp_ready = 1;
}
static void dhcp_conflict(void) {
printf("DHCP conflict\n");
}
static int network_bring_up(void) {
#if USE_DHCP
uint8_t retries = 0;
DHCP_init(SOCKET_DHCP, g_eth_buf);
reg_dhcp_cbfunc(dhcp_assign, dhcp_assign, dhcp_conflict);
wizchip_1ms_timer_initialize(dhcp_timer_cb);
while (!g_dhcp_ready && retries < DHCP_RETRY_MAX) {
int8_t rv = DHCP_run();
if (rv == DHCP_IP_LEASED) {
g_dhcp_ready = 1;
break;
}
if (rv == DHCP_FAILED) {
retries++;
}
wizchip_delay_ms(250);
}
if (!g_dhcp_ready) {
printf("DHCP failed, using static IP\n");
g_net_info.dhcp = NETINFO_STATIC;
network_initialize(g_net_info);
print_network_information(g_net_info);
}
#else
network_initialize(g_net_info);
print_network_information(g_net_info);
#endif
return 0;
}
static int udp_socket_open(void) {
int8_t sn = socket(SOCKET_UDP, Sn_MR_UDP, UDP_PORT, 0);
if (sn != SOCKET_UDP) {
printf("UDP socket open failed: %d\n", sn);
return -1;
}
printf("UDP listening on port %d\n", UDP_PORT);
return 0;
}
static void led_boot_test(unsigned int strip) {
if (!ws2812_strip_active(strip)) {
return;
}
uint8_t one[3] = {255, 0, 0};
ws2812_set_rgb(strip, one, 1);
ws2812_show(strip);
sleep_ms(150);
one[0] = 0;
one[1] = 255;
ws2812_set_rgb(strip, one, 1);
ws2812_show(strip);
sleep_ms(150);
one[1] = 0;
one[2] = 255;
ws2812_set_rgb(strip, one, 1);
ws2812_show(strip);
sleep_ms(150);
one[2] = 0;
ws2812_set_rgb(strip, one, 1);
ws2812_show(strip);
}
static int buffer_frame(unsigned int strip, const uint8_t *rgb, uint16_t nbytes) {
if (strip >= MAX_STRIPS || !ws2812_strip_active(strip)) {
return -1;
}
if (nbytes == 0 || (nbytes % 3u) != 0) {
return -1;
}
uint16_t pixels = nbytes / 3u;
if (pixels > MAX_LEDS) {
pixels = MAX_LEDS;
nbytes = (uint16_t)(pixels * 3u);
}
memcpy(g_pixel_buf[strip], rgb, nbytes);
if (nbytes < LED_RGB_BYTES) {
memset(g_pixel_buf[strip] + nbytes, 0, LED_RGB_BYTES - nbytes);
}
g_frame_pixels[strip] = pixels;
g_frame_dirty[strip] = 1;
return 0;
}
static void buffer_frame_all(const uint8_t *rgb, uint16_t nbytes) {
for (unsigned int s = 0; s < MAX_STRIPS; s++) {
if (ws2812_strip_active(s)) {
buffer_frame(s, rgb, nbytes);
}
}
}
static void show_dirty_frames(void) {
for (unsigned int s = 0; s < MAX_STRIPS; s++) {
if (!g_frame_dirty[s]) {
continue;
}
ws2812_set_rgb(s, g_pixel_buf[s], g_frame_pixels[s]);
ws2812_show(s);
g_frame_dirty[s] = 0;
}
}
static int pin_is_reserved(uint8_t pin) {
switch (pin) {
case PIN_CS:
case PIN_SCK:
case PIN_MOSI:
case PIN_MISO:
case PIN_RST:
case PIN_LED_STATUS:
return 1;
default:
return pin > 29;
}
}
static void handle_pin_command(uint8_t strip, uint8_t pin, uint16_t leds) {
if (strip >= MAX_STRIPS) {
printf("PIN strip %u out of range (max %u)\n", (unsigned)strip, MAX_STRIPS);
return;
}
if (pin_is_reserved(pin)) {
printf("PIN GP%u rejected (reserved)\n", (unsigned)pin);
return;
}
if (leds > MAX_LEDS) {
printf("PIN leds %u clamped to max_leds=%u\n", (unsigned)leds, MAX_LEDS);
leds = MAX_LEDS;
}
for (unsigned int s = 0; s < MAX_STRIPS; s++) {
if (s != strip && ws2812_strip_active(s) && ws2812_get_pin(s) == pin) {
printf("PIN GP%u: releasing strip %u\n", (unsigned)pin, s);
ws2812_release_strip(s);
g_strip_leds[s] = 0;
g_frame_pixels[s] = 0;
g_frame_dirty[s] = 0;
}
}
if (ws2812_set_pin(strip, pin) != 0) {
printf("PIN strip %u GP%u failed (no PIO SM?)\n", (unsigned)strip, (unsigned)pin);
return;
}
g_strip_leds[strip] = leds;
if (leds) {
printf("strip %u ws2812=GP%u leds=%u\n", (unsigned)strip,
(unsigned)ws2812_get_pin(strip), (unsigned)leds);
} else {
printf("strip %u ws2812=GP%u\n", (unsigned)strip, (unsigned)ws2812_get_pin(strip));
}
}
static void handle_packet(const uint8_t *data, int16_t len) {
if (len == 4 && memcmp(data, "SHOW", 4) == 0) {
return;
}
if (len == 5 && data[0] == 'P' && data[1] == 'I' && data[2] == 'N' && data[3] == 0) {
handle_pin_command(0, data[4], 0);
return;
}
if (len == 8 && data[0] == 'P' && data[1] == 'I' && data[2] == 'N' && data[3] == 0) {
uint16_t leds = (uint16_t)data[6] | ((uint16_t)data[7] << 8);
handle_pin_command(data[4], data[5], leds);
return;
}
if (len >= 3 && (len % 3) == 0) {
buffer_frame(0, data, (uint16_t)len);
return;
}
if (len >= 4 && ((len - 1) % 3) == 0) {
uint8_t id = data[0];
uint16_t nbytes = (uint16_t)(len - 1);
if (id == 255) {
buffer_frame_all(data + 1, nbytes);
return;
}
if (id < MAX_STRIPS) {
buffer_frame(id, data + 1, nbytes);
return;
}
if (id == (uint8_t)PANEL_ID) {
buffer_frame(0, data + 1, nbytes);
return;
}
}
}
static void poll_udp(void) {
while (1) {
uint16_t rx = getSn_RX_RSR(SOCKET_UDP);
if (rx == 0) {
return;
}
if (rx > ETH_BUF_SIZE) {
rx = ETH_BUF_SIZE;
}
uint8_t src_ip[4];
uint16_t src_port;
int16_t n = recvfrom(SOCKET_UDP, g_eth_buf, rx, src_ip, &src_port);
if (n <= 0) {
return;
}
handle_packet(g_eth_buf, n);
}
}
static void print_strip_map(void) {
printf("strips=%d", MAX_STRIPS);
for (unsigned int s = 0; s < MAX_STRIPS; s++) {
if (ws2812_strip_active(s)) {
if (g_strip_leds[s]) {
printf(" [%u]=GP%u/%u", s, ws2812_get_pin(s), g_strip_leds[s]);
} else {
printf(" [%u]=GP%u", s, ws2812_get_pin(s));
}
}
}
printf("\n");
}
int main(void) {
stdio_init_all();
sleep_ms(2000);
gpio_init(PIN_LED_STATUS);
gpio_set_dir(PIN_LED_STATUS, GPIO_OUT);
printf("portal panel firmware (Pico SDK)\n");
printf("max_leds=%d max_strips=%d panel_id=%d mac=02:50:52:54:4C:%02X "
"ip=%u.%u.%u.%u %s\n",
MAX_LEDS, MAX_STRIPS, PANEL_ID, (unsigned)PANEL_ID, g_net_info.ip[0],
g_net_info.ip[1], g_net_info.ip[2], g_net_info.ip[3],
USE_DHCP ? "dhcp" : "static");
wizchip_spi_initialize();
wizchip_cris_initialize();
wizchip_reset();
wizchip_initialize();
wizchip_check();
ws2812_init(MAX_LEDS);
memset(g_pixel_buf, 0, sizeof(g_pixel_buf));
memset(g_frame_pixels, 0, sizeof(g_frame_pixels));
memset(g_strip_leds, 0, sizeof(g_strip_leds));
memset(g_frame_dirty, 0, sizeof(g_frame_dirty));
static const unsigned int default_pins[MAX_STRIPS] = DEFAULT_STRIP_PINS;
for (unsigned int s = 0; s < MAX_STRIPS; s++) {
if (ws2812_set_pin(s, default_pins[s]) == 0) {
led_boot_test(s);
} else {
printf("default strip %u GP%u failed\n", s, default_pins[s]);
}
}
print_strip_map();
network_bring_up();
if (udp_socket_open() != 0) {
while (1) {
gpio_xor_mask(1u << PIN_LED_STATUS);
sleep_ms(100);
}
}
uint32_t heartbeat = 0;
while (1) {
#if USE_DHCP
DHCP_run();
#endif
poll_udp();
show_dirty_frames();
if (++heartbeat >= 500) {
gpio_xor_mask(1u << PIN_LED_STATUS);
heartbeat = 0;
}
sleep_ms(1);
}
}