feat(util): add binary envelope packing and message helpers

Includes tests for v1/v2 envelope round-trips. Co-authored-by: Cursor <cursoragent@cursor.com>
chore: add vertical stand OpenSCAD model
2026-05-03 14:56:37 +12:00 · 2026-05-03 14:56:35 +12:00 · 2026-05-03 14:56:35 +12:00 · 2026-05-03 14:56:35 +12:00 · 2026-05-03 14:56:34 +12:00 · 2026-05-03 14:56:30 +12:00
70 changed files with 1340 additions and 168 deletions
--- a/.cursor/rules/pattern-workflow.mdc
+++ b/.cursor/rules/pattern-workflow.mdc
@@ -0,0 +1,12 @@
+---
+description: Require test pattern, pattern metadata, and test preset for new patterns
+alwaysApply: true
+---
+
+# Pattern workflow requirements
+
+1. When creating a new pattern under `led-driver/src/patterns/`, also add/update a corresponding test file in `led-driver/tests/patterns/`.
+
+2. When adding a new pattern, ensure led-controller has `db/pattern.json`; if it does not exist, create it. Add the new pattern metadata and parameter mappings there.
+
+3. When adding a new pattern, add at least one test preset entry in `db/preset.json` in led-controller that uses the new pattern.
--- a/.gitmodules
+++ b/.gitmodules
@@ -4,3 +4,6 @@
 [submodule "led-tool"]
 	path = led-tool
 	url = git@git.technical.kiwi:technicalkiwi/led-tool.git
+[submodule "led-simulator"]
+	path = led-simulator
+	url = git@git.technical.kiwi:technicalkiwi/led-simulator.git
--- a/db/pattern.json
+++ b/db/pattern.json
@@ -1,92 +1 @@
-{
-    "on": {
-            "min_delay": 10,
-            "max_delay": 10000,
-            "max_colors": 1
-        },
-    "off": {
-        "min_delay": 10,
-        "max_delay": 10000,
-        "max_colors": 0
-    },
-    "rainbow": {
-        "n1": "Step Rate",
-        "min_delay": 10,
-        "max_delay": 10000,
-        "max_colors": 0
-    },
-    "colour_cycle": {
-        "n1": "Step Rate",
-        "min_delay": 10,
-        "max_delay": 10000,
-        "max_colors": 10
-    },
-    "transition": {
-        "min_delay": 10,
-        "max_delay": 10000,
-        "max_colors": 10
-    },
-    "chase": {
-        "n1": "Colour 1 Length",
-        "n2": "Colour 2 Length",
-        "n3": "Step 1",
-        "n4": "Step 2",
-        "min_delay": 10,
-        "max_delay": 10000,
-        "max_colors": 2
-    },
-    "pulse": {
-        "n1": "Attack",
-        "n2": "Hold",
-        "n3": "Decay",
-        "min_delay": 10,
-        "max_delay": 10000,
-        "max_colors": 10
-    },
-    "circle": {
-        "n1": "Head Rate",
-        "n2": "Max Length",
-        "n3": "Tail Rate",
-        "n4": "Min Length",
-        "min_delay": 10,
-        "max_delay": 10000,
-        "max_colors": 2
-    },
-    "blink": {
-        "min_delay": 10,
-        "max_delay": 10000,
-        "max_colors": 10
-    },
-    "flicker": {
-        "n1": "Min brightness",
-        "min_delay": 10,
-        "max_delay": 10000,
-        "max_colors": 10
-    },
-    "flame": {
-        "n1": "Min brightness",
-        "n2": "Breath period (ms)",
-        "n3": "Spark gap min (ms, 0=default 10–30 s, -1=off)",
-        "n4": "Spark gap max (ms)",
-        "min_delay": 10,
-        "max_delay": 10000,
-        "max_colors": 10
-    },
-    "twinkle": {
-        "n1": "Twinkle activity (1–255, higher = more changes)",
-        "n2": "Density (0–255, higher = more of the strip lit)",
-        "n3": "Min adjacent LEDs per twinkle (same as max for fixed length)",
-        "n4": "Max adjacent LEDs per twinkle (same as min for fixed length)",
-        "min_delay": 10,
-        "max_delay": 10000,
-        "max_colors": 10
-    },
-    "radiate": {
-        "n1": "Node spacing (LEDs)",
-        "n2": "Out time (ms)",
-        "n3": "In time (ms)",
-        "min_delay": 10,
-        "max_delay": 10000,
-        "max_colors": 2
-    }
-}
+{"on": {"min_delay": 10, "max_delay": 10000, "max_colors": 1}, "off": {"min_delay": 10, "max_delay": 10000, "max_colors": 0}, "rainbow": {"n1": "Step Rate", "min_delay": 10, "max_delay": 10000, "max_colors": 0}, "colour_cycle": {"n1": "Step Rate", "min_delay": 10, "max_delay": 10000, "max_colors": 10}, "transition": {"min_delay": 10, "max_delay": 10000, "max_colors": 10}, "chase": {"n1": "Colour 1 Length", "n2": "Colour 2 Length", "n3": "Step 1", "n4": "Step 2", "min_delay": 10, "max_delay": 10000, "max_colors": 2}, "pulse": {"n1": "Attack", "n2": "Hold", "n3": "Decay", "min_delay": 10, "max_delay": 10000, "max_colors": 10}, "circle": {"n1": "Head Rate", "n2": "Max Length", "n3": "Tail Rate", "n4": "Min Length", "min_delay": 10, "max_delay": 10000, "max_colors": 2}, "blink": {"min_delay": 10, "max_delay": 10000, "max_colors": 10}, "flicker": {"n1": "Min brightness", "min_delay": 10, "max_delay": 10000, "max_colors": 10}, "flame": {"n1": "Min brightness", "n2": "Breath period (ms)", "n3": "Spark gap min (ms, 0=default 10\u201330 s, -1=off)", "n4": "Spark gap max (ms)", "min_delay": 10, "max_delay": 10000, "max_colors": 10}, "twinkle": {"n1": "Twinkle activity (1\u2013255, higher = more changes)", "n2": "Density (0\u2013255, higher = more of the strip lit)", "n3": "Min adjacent LEDs per twinkle (same as max for fixed length)", "n4": "Max adjacent LEDs per twinkle (same as min for fixed length)", "min_delay": 10, "max_delay": 10000, "max_colors": 10}, "radiate": {"n1": "Node spacing (LEDs)", "n2": "Out time (ms)", "n3": "In time (ms)", "min_delay": 10, "max_delay": 10000, "max_colors": 2}, "meteor_rain": {"n1": "Tail length", "n2": "Speed (LEDs per frame)", "n3": "Fade amount (1-255)", "min_delay": 10, "max_delay": 10000, "max_colors": 10}, "scanner": {"n1": "Eye width", "n2": "End pause (frames)", "min_delay": 10, "max_delay": 10000, "max_colors": 10}, "gradient_scroll": {"n1": "Scroll step rate", "min_delay": 10, "max_delay": 10000, "max_colors": 10}, "comet_dual": {"n1": "Tail length", "n2": "Speed", "n3": "Gap", "max_colors": 10, "min_delay": 10, "max_delay": 10000}, "sparkle_trail": {"n1": "Spark density", "n2": "Decay", "max_colors": 10, "min_delay": 10, "max_delay": 10000}, "wave": {"n1": "Wavelength", "n2": "Amplitude", "n3": "Drift speed", "max_colors": 10, "min_delay": 10, "max_delay": 10000}, "plasma": {"n1": "Scale", "n2": "Speed", "n3": "Contrast", "max_colors": 10, "min_delay": 10, "max_delay": 10000}, "segment_chase": {"n1": "Segment size", "n2": "Phase step", "n3": "Segment phase offset", "n4": "Gap per segment", "max_colors": 10, "min_delay": 10, "max_delay": 10000}, "bar_graph": {"n1": "Level percent", "max_colors": 10, "min_delay": 10, "max_delay": 10000}, "breathing_dual": {"n1": "Phase offset", "n2": "Ease", "max_colors": 10, "min_delay": 10, "max_delay": 10000}, "strobe_burst": {"n1": "Burst count", "n2": "Burst gap", "n3": "Cooldown", "max_colors": 10, "min_delay": 10, "max_delay": 10000}, "rain_drops": {"n1": "Drop rate", "n2": "Ripple width", "max_colors": 10, "min_delay": 10, "max_delay": 10000}, "fireflies": {"n1": "Count", "n2": "Twinkle speed", "max_colors": 10, "min_delay": 10, "max_delay": 10000}, "clock_sweep": {"n1": "Hand width", "n2": "Marker interval", "max_colors": 10, "min_delay": 10, "max_delay": 10000}, "marquee": {"n1": "On length", "n2": "Off length", "n3": "Step", "max_colors": 10, "min_delay": 10, "max_delay": 10000}, "aurora": {"n1": "Band count", "n2": "Shimmer", "max_colors": 10, "min_delay": 10, "max_delay": 10000}, "snowfall": {"n1": "Flake density", "n2": "Fall speed", "max_colors": 10, "min_delay": 10, "max_delay": 10000}, "heartbeat": {"n1": "Pulse 1 ms", "n2": "Pulse 2 ms", "n3": "Pause ms", "max_colors": 10, "min_delay": 10, "max_delay": 10000}, "orbit": {"n1": "Orbit count", "n2": "Base speed", "max_colors": 10, "min_delay": 10, "max_delay": 10000}, "palette_morph": {"n1": "Morph ms", "n2": "Warp rate", "n3": "Turbulence", "max_colors": 10, "min_delay": 10, "max_delay": 10000}}
--- a/db/preset.json
+++ b/db/preset.json
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+++ b/db/presets/10.bin
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--- a/db/presets/59.bin
+++ b/db/presets/59.bin
@@ -0,0 +1,3 @@
+PRST1x°Mна
+б0ЮW▒вз╘SzTЯ%D╓╨L╣m├┬ЬНfКе\╬ДOЫ ╦'а┌)С"┤ЬЙ°ВP3╔ ⌡©П}LЖ└Й8≈dуNЖр²╝╘©?8P√⌠Zk┘√╪{ц6р╨▒#,╖▒┌≥Жb
+k└%Л4╜
--- a/db/presets/6.bin
+++ b/db/presets/6.bin
@@ -0,0 +1,2 @@
+PRST1xœMÎK
+Â0…á½§ÜT£’tR$Ú«âMÉc âÞm<C39E>ˆ£þ39Oˆ»3,¦2Car¥p’¿rŽ!¦{ÀŠ¨ï‰0(œ’¿ÞŠpž‡Î…‘ƒ{À"WK„-©²‚hXMK•î;Ëú—6°¦±mìûSŠøèÇù’Æë
--- a/db/presets/60.bin
+++ b/db/presets/60.bin
@@ -0,0 +1,4 @@
+PRST1xœMÎA‚0Ð«˜ï¶‹RÉ€KcŠŒBR[Òc¼»l\½ÉÿùÉ¼áí“ANr˜ÙFÙ
+V+ÂÑçê?½b
+8ö½éj<EFBFBD>‹Â—Ç,žS.ŒÖ
+;ûµù´›<04>Ä<EFBFBD>|ªL½uÅ¨)_ƒ
--- a/db/presets/61.bin
+++ b/db/presets/61.bin
--- a/db/presets/62.bin
+++ b/db/presets/62.bin
@@ -0,0 +1,3 @@
+PRST1xœ5ŽA‚0E¯B>Û.
+*š€KCªŒBRÚ¦c¼»ÅÙ¼7óÿb>ðv"0Í\Dëˆ™Š)¤8@!ZÙ’—xOºò.¤æŠ²mµŒÜJWÏ¶:n
+÷4¾ö4K¹ÖZ¡'gß0<C39F>¨]8ÀpZHÁW0ÕVðõÞô˜ÇŒSF“qÎ¸lˆ)<GGÝØË«¾?ð¹<
--- a/db/presets/7.bin
+++ b/db/presets/7.bin
@@ -0,0 +1,3 @@
+PRST1xœMŽ1Â0Eïò»fp
+<EFBFBD>(K/<2F>
+<EFBFBD>H!©Òt@ˆ»cÈÂô¾Ÿ¿%¿<>üƒá0†2F†Âìkå’þÕ˜c.ÜÝ0‘¸Î‘%œ.%Üî5ñ"•Þ…‰£J&RðkÍpµ¬¬<C2AC>´HA§e•6mÜÂÉQ2p_¹kØ7Øæ’¯!ò9Lò–Æû¼Ã1ó
--- a/db/presets/8.bin
+++ b/db/presets/8.bin
--- a/db/presets/9.bin
+++ b/db/presets/9.bin
@@ -0,0 +1,2 @@
+PRST1xœ%ÎK
+Ã0Ð«”éÖ‹$ýâ«”ÜFnŽ›PJï^ÇÖæI£Í|Áf&hlFæÃ6¹HPXLŒ$œãÀù|d…~àhË WxŠ{O‘iÍ<69>®iFòæÝî»I1@GI¤À-tŽ¸«œ*çÊ¥rÜ*÷Â"Á:Oƒs<>¶´ò”{
--- a/db/zone.json
+++ b/db/zone.json
@@ -1 +1 @@
-{"1": {"name": "default", "names": ["led-188b0e1560a8", "led-f0f5bdfb9d30"], "presets": [["4", "2", "7"], ["3", "14", "5"], ["8", "9", "1"], ["6", "38", "42"], ["39", "40", "41"]], "presets_flat": ["4", "2", "7", "3", "14", "5", "8", "9", "1", "6", "38", "42", "39", "40", "41"], "default_preset": "4"}, "2": {"name": "default", "names": ["1", "2", "3", "4", "5", "6", "7", "8", "0", "a"], "presets": [["16", "17", "18"], ["19", "20", "21"], ["22", "23", "24"], ["25", "26", "27"], ["28", "29", "30"]], "presets_flat": ["16", "17", "18", "19", "20", "21", "22", "23", "24", "25", "26", "27", "28", "29", "30"]}, "3": {"name": "default", "names": ["1"], "presets": [], "default_preset": null}, "4": {"name": "default", "names": ["1"], "presets": [], "default_preset": null}, "5": {"name": "dj", "names": ["dj"], "presets": [["31", "32", "33"]], "default_preset": "31", "presets_flat": ["31", "32", "33"]}, "6": {"name": "default", "names": ["1"], "presets": [], "default_preset": null}, "7": {"name": "dj", "names": ["dj"], "presets": [["34", "35", "36"]], "default_preset": "34", "presets_flat": ["34", "35", "36"]}, "8": {"name": "test", "names": ["led-188b0e1560a8"], "presets": [["1", "2", "3"], ["4", "5"]], "default_preset": "1", "presets_flat": ["1", "2", "3", "4", "5"]}}
+{"1": {"name": "default", "names": ["led-188b0e1560a8", "led-f0f5bdfb9d30"], "presets": [["4", "2", "7"], ["3", "14", "5"], ["8", "9", "1"], ["6", "38", "42"], ["39", "40", "41"], ["43", "44", "45"], ["46", "47", "48"], ["49", "50", "51"], ["52", "53", "54"], ["55", "56", "57"], ["58", "59", "60"], ["61", "62"]], "presets_flat": ["4", "2", "7", "3", "14", "5", "8", "9", "1", "6", "38", "42", "39", "40", "41", "43", "44", "45", "46", "47", "48", "49", "50", "51", "52", "53", "54", "55", "56", "57", "58", "59", "60", "61", "62"], "default_preset": "41"}, "2": {"name": "default", "names": ["1", "2", "3", "4", "5", "6", "7", "8", "0", "a"], "presets": [["16", "17", "18"], ["19", "20", "21"], ["22", "23", "24"], ["25", "26", "27"], ["28", "29", "30"]], "presets_flat": ["16", "17", "18", "19", "20", "21", "22", "23", "24", "25", "26", "27", "28", "29", "30"]}, "3": {"name": "default", "names": ["1"], "presets": [], "default_preset": null}, "4": {"name": "default", "names": ["1"], "presets": [], "default_preset": null}, "5": {"name": "dj", "names": ["dj"], "presets": [["31", "32", "33"]], "default_preset": "31", "presets_flat": ["31", "32", "33"]}, "6": {"name": "default", "names": ["1"], "presets": [], "default_preset": null, "presets_flat": []}, "7": {"name": "dj", "names": ["dj"], "presets": [["34", "35", "36"]], "default_preset": "34", "presets_flat": ["34", "35", "36"]}, "8": {"name": "test", "names": ["led-188b0e1560a8"], "presets": [["1", "2", "3"], ["4", "5"]], "default_preset": "1", "presets_flat": ["1", "2", "3", "4", "5"]}}
--- a/espnow-sender/README.md
+++ b/espnow-sender/README.md
@@ -0,0 +1,7 @@
+# espnow-sender
+
+Minimal MicroPython project for receiving JSON over Microdot WebSocket.
+
+- WebSocket endpoint: `/ws`
+- Entry point: `main.py`
+- Message template: `msg.json`
--- a/espnow-sender/main.py
+++ b/espnow-sender/main.py
@@ -0,0 +1,120 @@
+import asyncio
+import json
+
+from microdot import Microdot
+from microdot.websocket import WebSocketError, with_websocket
+
+import espnow
+import network
+from util import format_mac, parse_mac
+
+
+app = Microdot()
+_esp = None
+_known_peers = set()
+_ws_clients = set()
+
+
+def _init_espnow():
+    global _esp
+    sta = network.WLAN(network.STA_IF)
+    sta.active(True)
+    _esp = espnow.ESPNow()
+    _esp.active(True)
+
+
+def _validate_envelope(obj):
+    if obj.get("v") != "1":
+        raise ValueError("message.v must be '1'")
+    devices = obj["devices"]
+    for address in devices.keys():
+        parse_mac(address)
+    return obj
+
+
+def _send_espnow(address, payload):
+    if _esp is None:
+        raise ValueError("espnow is not initialized")
+    mac = parse_mac(address)
+    msg = json.dumps(payload, separators=(",", ":")).encode("utf-8")
+    if mac not in _known_peers:
+        _esp.add_peer(mac)
+        _known_peers.add(mac)
+    _esp.send(mac, msg)
+    return mac, len(msg)
+
+
+async def _broadcast_ws(obj):
+    text = json.dumps(obj)
+    dead = []
+    for client in list(_ws_clients):
+        try:
+            await client.send(text)
+        except Exception:
+            dead.append(client)
+    for client in dead:
+        _ws_clients.discard(client)
+
+
+async def _espnow_receive_loop():
+    while True:
+        host, msg = _esp.recv(0)
+        if not host:
+            await asyncio.sleep(0.01)
+            continue
+        await _broadcast_ws(
+            {
+                "from": format_mac(host),
+                "payload": msg.decode("utf-8"),
+            }
+        )
+
+
+@app.route("/ws")
+@with_websocket
+async def ws(request, ws):
+    _ws_clients.add(ws)
+    while True:
+        try:
+            raw = await ws.receive()
+        except WebSocketError:
+            break
+
+        if not raw:
+            break
+
+        try:
+            parsed = json.loads(raw)
+            env = _validate_envelope(parsed)
+            sent = []
+            for address, payload in env["devices"].items():
+                mac, payload_size = _send_espnow(address, payload)
+                sent.append(
+                    {
+                        "address": format_mac(mac),
+                        "bytes": payload_size,
+                    }
+                )
+        except (ValueError, TypeError) as e:
+            await ws.send(json.dumps({"ok": False, "error": str(e)}))
+            continue
+
+        await ws.send(
+            json.dumps(
+                {
+                    "ok": True,
+                    "sent": sent,
+                }
+            )
+        )
+    _ws_clients.discard(ws)
+
+
+async def main(port=80):
+    _init_espnow()
+    asyncio.create_task(_espnow_receive_loop())
+    await app.start_server(host="0.0.0.0", port=port)
+
+
+if __name__ == "__main__":
+    asyncio.run(main(port=80))
--- a/espnow-sender/msg.json
+++ b/espnow-sender/msg.json
@@ -0,0 +1,24 @@
+{
+    "v": "1",
+    "devices": {
+        "ff:ff:ff:ff:ff:ff": {
+            "presets": {
+                "preset_id": {
+                    "pattern": "on",
+                    "colors": ["#FF0000"],
+                    "delay": 100,
+                    "brightness": 255,
+                    "auto": true
+                }
+            }, 
+            "select": {
+                "preset": "preset_id",
+                "step": 0
+            }, 
+            "save": true, 
+            "default": "preset_id", 
+            "b": 255
+        }
+    }
+}
+    
--- a/espnow-sender/util.py
+++ b/espnow-sender/util.py
@@ -0,0 +1,12 @@
+def parse_mac(value):
+    raw = value.strip().lower().replace(":", "").replace("-", "")
+    if len(raw) != 12:
+        raise ValueError("address must be 12 hex chars or aa:bb:cc:dd:ee:ff")
+    try:
+        return bytes.fromhex(raw)
+    except ValueError:
+        raise ValueError("address contains non-hex characters")
+
+
+def format_mac(mac_bytes):
+    return ":".join("{:02x}".format(b) for b in mac_bytes)
--- a/2
+++ b/2
--- a/1
+++ b/1
--- a/2
+++ b/2
--- a/led_bar_vertical_stand.scad
+++ b/led_bar_vertical_stand.scad
@@ -0,0 +1,123 @@
+// Parametric LED bar vertical stand socket
+// For a bar nominally 14 x 17 mm, 2 m long.
+// This part is intended to be screwed to an MDF base.
+
+// -------------------------
+// User parameters
+// -------------------------
+bar_w = 14;                 // Bar width (mm)
+bar_d = 17;                 // Bar depth (mm)
+clearance = 0.4;            // Total clearance added to each axis (mm)
+
+socket_height = 36;         // Height of printed socket body (mm)
+wall = 3.2;                 // Socket wall thickness (mm)
+base_thickness = 5;         // Printed bottom plate thickness (mm)
+
+// USB cable/connector side opening
+usb_notch_enable = true;
+usb_notch_w = 11;
+usb_notch_h = 9;
+usb_notch_from_bottom = 6;
+usb_notch_side = "right";   // "right" or "left"
+
+// Mounting ears for MDF screws
+ear_enable = true;
+ear_len = 16;
+ear_w = 16;
+ear_thickness = base_thickness;
+screw_hole_d = 4.2;         // M4 clearance. Use 3.4 for M3.
+screw_hole_edge = 5.5;      // Hole center offset from ear outer corner
+
+// Optional clamp lip at top to reduce wobble
+top_lip_enable = true;
+top_lip_depth = 2.0;        // Intrudes into opening on each side
+top_lip_height = 3.0;
+
+$fn = 48;
+
+// -------------------------
+// Derived
+// -------------------------
+inner_w = bar_w + clearance;
+inner_d = bar_d + clearance;
+
+outer_w = inner_w + wall * 2;
+outer_d = inner_d + wall * 2;
+outer_h = socket_height;
+
+module screw_hole() {
+    cylinder(h = ear_thickness + 0.2, d = screw_hole_d);
+}
+
+module mounting_ear(sign_y = 1) {
+    translate([outer_w / 2, sign_y * (outer_d / 2), 0])
+    cube([ear_len, ear_w, ear_thickness], center = false);
+}
+
+module top_lip() {
+    if (top_lip_enable) {
+        // Front and back lips at the top of the socket.
+        translate([wall, wall, outer_h - top_lip_height])
+            cube([top_lip_depth, inner_d, top_lip_height]);
+
+        translate([outer_w - wall - top_lip_depth, wall, outer_h - top_lip_height])
+            cube([top_lip_depth, inner_d, top_lip_height]);
+    }
+}
+
+difference() {
+    union() {
+        // Main body
+        cube([outer_w, outer_d, outer_h], center = false);
+
+        // Base plate under socket for stiffness
+        translate([0, 0, -base_thickness])
+            cube([outer_w, outer_d, base_thickness], center = false);
+
+        // Mounting ears
+        if (ear_enable) {
+            translate([0, 0, -ear_thickness]) {
+                mounting_ear(1);
+                mounting_ear(-1);
+            }
+        }
+
+        top_lip();
+    }
+
+    // Main bar cavity
+    translate([wall, wall, 0])
+        cube([inner_w, inner_d, outer_h + 0.2], center = false);
+
+    // USB side notch
+    if (usb_notch_enable) {
+        if (usb_notch_side == "right") {
+            translate([outer_w - wall - 0.1, (outer_d - usb_notch_w) / 2, usb_notch_from_bottom])
+                cube([wall + 0.3, usb_notch_w, usb_notch_h], center = false);
+        } else {
+            translate([-0.2, (outer_d - usb_notch_w) / 2, usb_notch_from_bottom])
+                cube([wall + 0.3, usb_notch_w, usb_notch_h], center = false);
+        }
+    }
+
+    // Screw holes in ears
+    if (ear_enable) {
+        // Upper ear hole
+        translate([
+            outer_w / 2 + ear_len - screw_hole_edge,
+            outer_d / 2 + ear_w - screw_hole_edge,
+            -ear_thickness - 0.05
+        ]) screw_hole();
+
+        // Lower ear hole
+        translate([
+            outer_w / 2 + ear_len - screw_hole_edge,
+            -outer_d / 2 + screw_hole_edge,
+            -ear_thickness - 0.05
+        ]) screw_hole();
+    }
+}
+
+// Print orientation helper:
+// Keep the base/ears on the bed.
+// If fit is tight, increase clearance to 0.5 or 0.6.
--- a/scripts/dev-run.sh
+++ b/scripts/dev-run.sh
@@ -0,0 +1,16 @@
+#!/usr/bin/env bash
+set -euo pipefail
+
+ROOT_DIR="$(cd "$(dirname "$0")/.." && pwd)"
+PORT="${PORT:-80}"
+
+# On watchfiles restarts the previous process can linger briefly.
+# Proactively terminate any listener on the target port before boot.
+pids="$(ss -ltnp "sport = :$PORT" 2>/dev/null | sed -n 's/.*pid=\([0-9]\+\).*/\1/p' | sort -u)"
+if [ -n "${pids}" ]; then
+  kill -TERM ${pids} 2>/dev/null || true
+  sleep 0.3
+fi
+
+cd "$ROOT_DIR/src"
+exec python main.py
--- a/src/static/patterns.js
+++ b/src/static/patterns.js
@@ -4,6 +4,7 @@ document.addEventListener('DOMContentLoaded', () => {
  const patternsCloseButton = document.getElementById('patterns-close-btn');
  const patternsList = document.getElementById('patterns-list');
  const patternAddButton = document.getElementById('pattern-add-btn');
+  const patternSendAllButton = document.getElementById('pattern-send-all-btn');
  const patternEditorModal = document.getElementById('pattern-editor-modal');
  const patternEditorCloseButton = document.getElementById('pattern-editor-close-btn');
  const patternCreateBtn = document.getElementById('pattern-create-btn');
@@ -24,6 +25,71 @@ document.addEventListener('DOMContentLoaded', () => {
    return;
  }

+  const coercePresetInt = (v, def = 0) => {
+    if (typeof v === 'number' && Number.isFinite(v)) {
+      return v;
+    }
+    const t = parseInt(String(v), 10);
+    return Number.isFinite(t) ? t : def;
+  };
+
+  const getCurrentProfileId = async () => {
+    try {
+      const response = await fetch('/profiles/current', { headers: { Accept: 'application/json' } });
+      if (!response.ok) {
+        return null;
+      }
+      const data = await response.json();
+      return data && (data.id || (data.profile && data.profile.id)) ? String(data.id || data.profile.id) : null;
+    } catch (_) {
+      return null;
+    }
+  };
+
+  const filterPresetsForCurrentProfile = async (presetsObj) => {
+    const scoped = presetsObj && typeof presetsObj === 'object' ? presetsObj : {};
+    const currentProfileId = await getCurrentProfileId();
+    if (!currentProfileId) {
+      return scoped;
+    }
+    return Object.fromEntries(
+      Object.entries(scoped).filter(([, preset]) => {
+        if (!preset || typeof preset !== 'object') return false;
+        if (!('profile_id' in preset)) return true;
+        return String(preset.profile_id) === String(currentProfileId);
+      }),
+    );
+  };
+
+  const tabDeviceNamesFromSection = (section) => {
+    if (typeof window.parseTabDeviceNames === 'function') {
+      return window.parseTabDeviceNames(section);
+    }
+    const namesAttr = section && section.getAttribute('data-device-names');
+    return namesAttr
+      ? namesAttr.split(',').map((n) => n.trim()).filter((n) => n.length > 0)
+      : [];
+  };
+
+  const postDriverSequence = async (sequence, targetMacs, delayS = 0.05) => {
+    const body = {
+      sequence,
+      targets: Array.isArray(targetMacs) && targetMacs.length ? [...new Set(targetMacs)] : undefined,
+      delay_s: delayS,
+    };
+    const res = await fetch('/presets/push', {
+      method: 'POST',
+      headers: { 'Content-Type': 'application/json', Accept: 'application/json' },
+      credentials: 'same-origin',
+      body: JSON.stringify(body),
+    });
+    if (!res.ok) {
+      const err = await res.json().catch(() => ({}));
+      throw new Error((err && err.error) || res.statusText || 'Send failed');
+    }
+    return res.json().catch(() => ({}));
+  };
+
  const nReadableStringFromMeta = (meta, key) => {
    if (!meta || typeof meta !== 'object') {
      return '';
@@ -424,4 +490,93 @@ document.addEventListener('DOMContentLoaded', () => {
    patternsCloseButton.addEventListener('click', closeModal);
  }

+  if (patternSendAllButton) {
+    patternSendAllButton.addEventListener('click', async () => {
+      const section = document.querySelector('.presets-section[data-zone-id]');
+      const zoneId = section ? section.dataset.zoneId : null;
+      if (!zoneId) {
+        alert('Could not determine current zone.');
+        return;
+      }
+      const deviceNames = tabDeviceNamesFromSection(section);
+      if (!deviceNames.length) {
+        alert('No devices found in the current zone.');
+        return;
+      }
+      try {
+        const [zoneRes, presetsRes] = await Promise.all([
+          fetch(`/zones/${zoneId}`, { headers: { Accept: 'application/json' } }),
+          fetch('/presets', { headers: { Accept: 'application/json' } }),
+        ]);
+        if (!zoneRes.ok || !presetsRes.ok) {
+          throw new Error('Failed to load zone presets');
+        }
+        const zoneData = await zoneRes.json();
+        const allPresetsRaw = await presetsRes.json();
+        const allPresets = await filterPresetsForCurrentProfile(allPresetsRaw);
+        const zonePresetIds = Array.isArray(zoneData.presets_flat)
+          ? zoneData.presets_flat.map((id) => String(id))
+          : [];
+        if (!zonePresetIds.length) {
+          alert('No presets found in this zone.');
+          return;
+        }
+
+        const wirePresets = {};
+        zonePresetIds.forEach((presetId) => {
+          const preset = allPresets[presetId];
+          if (!preset) {
+            return;
+          }
+          const colors = Array.isArray(preset.colors) && preset.colors.length
+            ? preset.colors
+            : ['#FFFFFF'];
+          wirePresets[presetId] = {
+            pattern: preset.pattern || 'off',
+            colors,
+            delay: typeof preset.delay === 'number' ? preset.delay : 100,
+            brightness: typeof preset.brightness === 'number'
+              ? preset.brightness
+              : (typeof preset.br === 'number' ? preset.br : 127),
+            auto: typeof preset.auto === 'boolean' ? preset.auto : true,
+            n1: coercePresetInt(preset.n1),
+            n2: coercePresetInt(preset.n2),
+            n3: coercePresetInt(preset.n3),
+            n4: coercePresetInt(preset.n4),
+            n5: coercePresetInt(preset.n5),
+            n6: coercePresetInt(preset.n6),
+          };
+        });
+        if (!Object.keys(wirePresets).length) {
+          alert('No matching presets found to send.');
+          return;
+        }
+
+        const select = {};
+        deviceNames.forEach((name) => {
+          if (name) {
+            select[name] = zonePresetIds.slice();
+          }
+        });
+        const targetMacs =
+          typeof window.tabsManager !== 'undefined' &&
+          typeof window.tabsManager.resolveTabDeviceMacs === 'function'
+            ? await window.tabsManager.resolveTabDeviceMacs(deviceNames)
+            : [];
+
+        const sequence = [
+          { v: '1', clear_presets: true, save: true },
+          { v: '1', presets: wirePresets, save: true },
+        ];
+        if (Object.keys(select).length) {
+          sequence.push({ v: '1', select });
+        }
+        await postDriverSequence(sequence, targetMacs, 0.05);
+      } catch (error) {
+        console.error('Send all patterns failed:', error);
+        alert('Failed to send all patterns.');
+      }
+    });
+  }
+
 });
--- a/src/static/presets.js
+++ b/src/static/presets.js
@@ -175,39 +175,6 @@ async function postDriverSequence(sequence, targetMacs, delayS) {
  return res.json().catch(() => ({}));
 }

-// Send a select message for a preset to all devices on the current zone (ESP-NOW or Wi-Fi).
-const sendSelectForCurrentTabDevices = async (presetId, sectionEl) => {
-  const section = sectionEl || document.querySelector('.presets-section[data-zone-id]');
-  if (!section || !presetId) {
-    return;
-  }
-  const deviceNames = tabDeviceNamesFromSection(section);
-
-  if (!deviceNames.length) {
-    return;
-  }
-
-  const select = {};
-  deviceNames.forEach((name) => {
-    if (name) {
-      select[name] = [presetId];
-    }
-  });
-
-  const targetMacs =
-    typeof window.tabsManager !== 'undefined' &&
-    typeof window.tabsManager.resolveTabDeviceMacs === 'function'
-      ? await window.tabsManager.resolveTabDeviceMacs(deviceNames)
-      : [];
-
-  try {
-    await postDriverSequence([{ v: '1', select }], targetMacs);
-  } catch (err) {
-    console.error('sendSelectForCurrentTabDevices:', err);
-    alert('Failed to send preset selection to devices.');
-  }
-};
-
 document.addEventListener('DOMContentLoaded', () => {
  const presetsButton = document.getElementById('presets-btn');
  const presetsModal = document.getElementById('presets-modal');
@@ -1332,7 +1299,7 @@ document.addEventListener('DOMContentLoaded', () => {
      // Work out the preset ID: for existing presets use currentEditId, otherwise fall back to name
      const presetId = currentEditId || payload.name;
      // Try sends preset first, then select; never persist on device.
-      await sendPresetViaEspNow(presetId, payload, deviceNames, false, false);
+      await sendPresetViaEspNow(presetId, payload, deviceNames, false, false, '2');
    });
  }

@@ -1346,8 +1313,9 @@ document.addEventListener('DOMContentLoaded', () => {
      const section = document.querySelector('.presets-section[data-zone-id]');
      const deviceNames = tabDeviceNamesFromSection(section);
      const presetId = currentEditId || payload.name;
+      await sendPresetViaEspNow(presetId, payload, deviceNames, true, true, '1');
      await updateTabDefaultPreset(presetId);
-      await sendDefaultPreset(presetId, deviceNames);
+      await sendDefaultPreset('1', deviceNames);
    });
  }

@@ -1379,7 +1347,7 @@ document.addEventListener('DOMContentLoaded', () => {
        throw new Error('Failed to save preset');
      }

-      // Same device targeting as Try: zone tab supplies names → /presets/push gets targets + select.
+      // Same device targeting as Try: zone tab supplies names and selection without persistence.
      const section = document.querySelector('.presets-section[data-zone-id]');
      const deviceNames = tabDeviceNamesFromSection(section);

@@ -1388,18 +1356,18 @@ document.addEventListener('DOMContentLoaded', () => {
      if (saved && typeof saved === 'object') {
        if (currentEditId) {
          // PUT returns the preset object directly; use the existing ID
-          await sendPresetViaEspNow(currentEditId, saved, deviceNames, true, false);
+          await sendPresetViaEspNow(currentEditId, saved, deviceNames, false, false, '2');
        } else {
          // POST returns { id: preset }
          const entries = Object.entries(saved);
          if (entries.length > 0) {
            const [newId, presetData] = entries[0];
-            await sendPresetViaEspNow(newId, presetData, deviceNames, true, false);
+            await sendPresetViaEspNow(newId, presetData, deviceNames, false, false, '2');
          }
        }
      } else {
        // Fallback: send what we just built
-        await sendPresetViaEspNow(currentEditId || payload.name, payload, deviceNames, true, false);
+        await sendPresetViaEspNow(currentEditId || payload.name, payload, deviceNames, false, false, '2');
      }

      await loadPresets();
@@ -1454,7 +1422,14 @@ const coercePresetInt = (v, def = 0) => {
 // 1) preset payload (optionally with save)
 // 2) optional select for device names (never with save)
 // saveToDevice defaults to true.
-const sendPresetViaEspNow = async (presetId, preset, deviceNames, saveToDevice = true, setDefault = false) => {
+const sendPresetViaEspNow = async (
+  presetId,
+  preset,
+  deviceNames,
+  saveToDevice = true,
+  setDefault = false,
+  devicePresetId = null,
+) => {
  try {
    const baseColors = Array.isArray(preset.colors) && preset.colors.length
      ? preset.colors
@@ -1462,10 +1437,11 @@ const sendPresetViaEspNow = async (presetId, preset, deviceNames, saveToDevice =
    const paletteColors = await getCurrentProfilePaletteColors();
    const colors = resolveColorsWithPaletteRefs(baseColors, preset.palette_refs, paletteColors);

+    const wirePresetId = devicePresetId != null ? String(devicePresetId) : String(presetId);
    const presetMessage = {
      v: '1',
      presets: {
-        [presetId]: {
+        [wirePresetId]: {
          pattern: preset.pattern || 'off',
          colors,
          delay: typeof preset.delay === 'number' ? preset.delay : 100,
@@ -1486,7 +1462,7 @@ const sendPresetViaEspNow = async (presetId, preset, deviceNames, saveToDevice =
      presetMessage.save = true;
    }
    if (setDefault) {
-      presetMessage.default = presetId;
+      presetMessage.default = wirePresetId;
    }

    const names = Array.isArray(deviceNames) ? deviceNames : [];
@@ -1502,7 +1478,7 @@ const sendPresetViaEspNow = async (presetId, preset, deviceNames, saveToDevice =
      const select = {};
      names.forEach((name) => {
        if (name) {
-          select[name] = [presetId];
+          select[name] = [wirePresetId];
        }
      });
      if (Object.keys(select).length > 0) {
@@ -1879,7 +1855,8 @@ const createPresetButton = (presetId, preset, zoneId, isSelected = false) => {
    button.classList.add('active');
    selectedPresets[zoneId] = presetId;
    const section = row.closest('.presets-section');
-    sendSelectForCurrentTabDevices(presetId, section).catch((err) => {
+    const deviceNames = tabDeviceNamesFromSection(section);
+    sendPresetViaEspNow(presetId, preset, deviceNames, false, false, '2').catch((err) => {
      console.error(err);
    });
  });
--- a/src/static/style.css
+++ b/src/static/style.css
@@ -149,6 +149,40 @@ header h1 {
    background-color: #333;
 }

+.menu-brightness-control {
+    padding: 0.45rem 0.75rem 0.55rem;
+    border-bottom: 1px solid #333;
+}
+
+.menu-brightness-control label {
+    display: block;
+    font-size: 0.78rem;
+    color: #bdbdbd;
+    margin-bottom: 0.3rem;
+}
+
+.menu-brightness-control input[type="range"] {
+    width: 100%;
+}
+
+.header-brightness-control {
+    display: flex;
+    align-items: center;
+    gap: 0.5rem;
+    min-width: 13rem;
+    padding: 0.2rem 0.1rem;
+}
+
+.header-brightness-control label {
+    font-size: 0.8rem;
+    color: #bdbdbd;
+    white-space: nowrap;
+}
+
+.header-brightness-control input[type="range"] {
+    width: 8.5rem;
+}
+
 /* Header/menu actions that should only appear in Edit mode */
 body.preset-ui-run .edit-mode-only {
    display: none !important;
@@ -248,7 +282,8 @@ body.preset-ui-run .edit-mode-only {
    display: block;
    overflow-y: auto;
    overflow-x: hidden;
-    padding: 0.5rem 1rem 1rem;
+    padding: 0.5rem 1rem calc(1rem + env(safe-area-inset-bottom, 0px) + 3.5rem);
+    -webkit-overflow-scrolling: touch;
 }

 .presets-toolbar {
@@ -528,6 +563,12 @@ body.preset-ui-run .edit-mode-only {
    row-gap: 0.3rem;
    align-content: start;
    width: 100%;
+    padding-bottom: calc(env(safe-area-inset-bottom, 0px) + 5.5rem);
+    scroll-padding-bottom: calc(env(safe-area-inset-bottom, 0px) + 5.5rem);
+}
+
+#presets-list-zone > :last-child {
+    margin-bottom: calc(env(safe-area-inset-bottom, 0px) + 2.5rem);
 }

 /* Settings modal layout */
@@ -949,7 +990,7 @@ body.preset-ui-run .edit-mode-only {
 }

 /* Mobile-friendly layout */
-@media (max-width: 800px) {
+@media (max-width: 1000px) {
    header {
        flex-direction: row;
        align-items: center;
@@ -1001,6 +1042,9 @@ body.preset-ui-run .edit-mode-only {
        min-width: 280px;
        max-width: 95vw;
        padding: 1.25rem;
+        max-height: calc(100dvh - 1rem);
+        overflow-y: auto;
+        padding-bottom: calc(1.25rem + env(safe-area-inset-bottom, 0px));
    }

    .form-row {
@@ -1018,6 +1062,10 @@ body.preset-ui-run .edit-mode-only {
    width: 100%;
    height: 100%;
    background-color: rgba(0,0,0,0.7);
+    overflow-y: auto;
+    padding: 1rem;
+    -webkit-overflow-scrolling: touch;
+    overscroll-behavior: contain;
 }
 .modal.active {
    display: flex;
@@ -1030,6 +1078,20 @@ body.preset-ui-run .edit-mode-only {
    border-radius: 8px;
    min-width: 400px;
    max-width: 600px;
+    max-height: calc(100dvh - 2rem);
+    overflow-y: auto;
+    padding-bottom: calc(2rem + env(safe-area-inset-bottom, 0px));
+    -webkit-overflow-scrolling: touch;
+}
+
+/* Real-phone viewport fallback for browsers with unstable 100dvh behavior. */
+@supports (-webkit-touch-callout: none) {
+    .modal {
+        min-height: -webkit-fill-available;
+    }
+    .modal-content {
+        max-height: calc(-webkit-fill-available - 2rem);
+    }
 }
 .modal-content label {
    display: block;
@@ -1200,9 +1262,11 @@ body.preset-ui-run .edit-mode-only {
    min-height: 80px;
 }
 /* Presets list: 3 columns and vertical scroll (defined above); mobile same */
-@media (max-width: 800px) {
+@media (max-width: 1000px) {
    #presets-list-zone {
        grid-template-columns: repeat(3, minmax(0, 1fr));
+        padding-bottom: calc(env(safe-area-inset-bottom, 0px) + 7rem);
+        scroll-padding-bottom: calc(env(safe-area-inset-bottom, 0px) + 7rem);
    }
 }
 /* Help modal readability */
--- a/src/static/zones.js
+++ b/src/static/zones.js
@@ -1,5 +1,47 @@
 // Zone management JavaScript
 let currentZoneId = null;
+let brightnessSendTimeout = null;
+
+function sendZoneBrightness(value) {
+    const val = Math.max(0, Math.min(255, parseInt(value, 10) || 0));
+    const headerSlider = document.getElementById('header-brightness-slider');
+    const menuSlider = document.getElementById('menu-brightness-slider');
+    if (headerSlider && String(headerSlider.value) !== String(val)) {
+        headerSlider.value = String(val);
+    }
+    if (menuSlider && String(menuSlider.value) !== String(val)) {
+        menuSlider.value = String(val);
+    }
+    if (brightnessSendTimeout) {
+        clearTimeout(brightnessSendTimeout);
+    }
+    brightnessSendTimeout = setTimeout(() => {
+        (async () => {
+            try {
+                const section = document.querySelector('.presets-section[data-zone-id]');
+                const names = typeof window.parseTabDeviceNames === 'function'
+                    ? window.parseTabDeviceNames(section)
+                    : [];
+                const targetMacs =
+                    names.length > 0 &&
+                    typeof window.tabsManager !== 'undefined' &&
+                    typeof window.tabsManager.resolveTabDeviceMacs === 'function'
+                        ? await window.tabsManager.resolveTabDeviceMacs(names)
+                        : [];
+                if (typeof window.postDriverSequence === 'function') {
+                    await window.postDriverSequence([{ v: '1', b: val, save: true }], targetMacs, 0);
+                    return;
+                }
+                // Fallback to raw websocket sender if presets.js helper isn't available yet.
+                if (typeof window.sendEspnowRaw === 'function') {
+                    window.sendEspnowRaw({ v: '1', b: val, save: true });
+                }
+            } catch (err) {
+                console.error('Failed to send brightness via driver sequence:', err);
+            }
+        })();
+    }, 150);
+}

 const isEditModeActive = () => {
    const toggle = document.querySelector('.ui-mode-toggle');
@@ -468,37 +510,17 @@ async function loadZoneContent(zoneId) {
        const legacyAttr = legacyOk ? ` data-device-names="${escapeHtmlAttr(names.join(","))}"` : "";
        container.innerHTML = `
            <div class="presets-section" data-zone-id="${zoneId}" data-device-names-json="${namesJsonAttr}"${legacyAttr}>
-                <div class="profiles-actions presets-toolbar" style="margin-bottom: 1rem;">
-                    <div class="zone-brightness-group">
-                        <label for="zone-brightness-slider">Brightness</label>
-                        <input type="range" id="zone-brightness-slider" min="0" max="255" value="255">
-                    </div>
-                </div>
                <div id="presets-list-zone" class="presets-list">
                    <!-- Presets will be loaded here by presets.js -->
                </div>
            </div>
        `;

-        // Wire up per-zone brightness slider to send global brightness via ESPNow.
-        const brightnessSlider = container.querySelector('#zone-brightness-slider');
-        let brightnessSendTimeout = null;
-        if (brightnessSlider) {
-            brightnessSlider.addEventListener('input', (e) => {
-                const val = parseInt(e.target.value, 10) || 0;
-                if (brightnessSendTimeout) {
-                    clearTimeout(brightnessSendTimeout);
-                }
-                brightnessSendTimeout = setTimeout(() => {
-                    if (typeof window.sendEspnowRaw === 'function') {
-                        try {
-                            window.sendEspnowRaw({ v: '1', b: val, save: true });
-                        } catch (err) {
-                            console.error('Failed to send brightness via ESPNow:', err);
-                        }
-                    }
-                }, 150);
-            });
+        // Keep header and menu brightness controls in sync.
+        const brightnessSlider = document.getElementById('header-brightness-slider');
+        const menuBrightnessSlider = document.getElementById('menu-brightness-slider');
+        if (menuBrightnessSlider && brightnessSlider) {
+            menuBrightnessSlider.value = brightnessSlider.value;
        }
        
        // Trigger presets loading if the function exists
@@ -967,6 +989,21 @@ document.addEventListener('DOMContentLoaded', () => {
        });
    }

+    const menuBrightnessSlider = document.getElementById('menu-brightness-slider');
+    if (menuBrightnessSlider) {
+        menuBrightnessSlider.addEventListener('input', (e) => {
+            sendZoneBrightness(e.target.value);
+        });
+    }
+    const headerBrightnessSlider = document.getElementById('header-brightness-slider');
+    if (headerBrightnessSlider) {
+        headerBrightnessSlider.addEventListener('input', (e) => {
+            sendZoneBrightness(e.target.value);
+        });
+        // Initial sync so both controls start aligned.
+        sendZoneBrightness(headerBrightnessSlider.value);
+    }
+
    // When run/edit mode toggles, refresh tabs UI so edit actions show/hide immediately.
    document.querySelectorAll('.ui-mode-toggle').forEach((btn) => {
        btn.addEventListener('click', async () => {
--- a/src/templates/index.html
+++ b/src/templates/index.html
@@ -15,6 +15,10 @@
                </div>
            </div>
            <div class="header-actions">
+                <div class="header-brightness-control">
+                    <label for="header-brightness-slider">Brightness</label>
+                    <input type="range" id="header-brightness-slider" min="0" max="255" value="255">
+                </div>
                <button class="btn btn-secondary" id="profiles-btn">Profiles</button>
                <button class="btn btn-secondary edit-mode-only" id="devices-btn">Devices</button>
                <button class="btn btn-secondary edit-mode-only" id="zones-btn">Zones</button>
@@ -30,6 +34,10 @@
                <button class="btn btn-secondary" id="main-menu-btn">Menu</button>
                <div id="main-menu-dropdown" class="main-menu-dropdown">
                    <button type="button" class="ui-mode-toggle" id="ui-mode-toggle-mobile" aria-pressed="false">Edit mode</button>
+                    <div class="menu-brightness-control">
+                        <label for="menu-brightness-slider">Brightness</label>
+                        <input type="range" id="menu-brightness-slider" min="0" max="255" value="255">
+                    </div>
                    <button type="button" data-target="profiles-btn">Profiles</button>
                    <button type="button" class="edit-mode-only" data-target="devices-btn">Devices</button>
                    <button type="button" class="edit-mode-only" data-target="zones-btn">Tabs</button>
@@ -245,6 +253,7 @@
            <h2>Patterns</h2>
            <div class="modal-actions">
                <button type="button" class="btn btn-primary" id="pattern-add-btn">Add</button>
+                <button type="button" class="btn btn-secondary" id="pattern-send-all-btn">Send All Patterns</button>
            </div>
            <div id="patterns-list" class="profiles-list"></div>
            <div class="modal-actions">
--- a/src/util/binary_envelope.py
+++ b/src/util/binary_envelope.py
@@ -0,0 +1,508 @@
+"""
+Compact binary controller → led-driver messages (ESP-NOW friendly).
+
+Header (5 bytes), same for v1 (legacy) and v2 (native binary):
+
+  0: version — 1 = legacy (JSON text blobs); 2 = native binary blobs
+  1: brightness — 0–127 scales to device 0–255; 128–255 = leave unchanged
+  2: byte length of presets section (0–255)
+  3: byte length of select section
+  4: byte length of default section
+
+v2 presets blob (no JSON):
+  u8 preset_count
+  each preset:
+    u8 name_len; name utf-8
+    u8 pattern_len; pattern utf-8 (``p``)
+    u8 color_count; color_count × (u8 r, u8 g, u8 b)
+    u16 delay_le (``d``)
+    u8 preset_brightness (``b``)
+    u8 auto (0/1) (``a``)
+    i16 n1..n6 little-endian (``n1``–``n6``)
+
+v2 select blob:
+  u8 entry_count
+  each:
+    u8 device_len; device utf-8
+    u8 preset_name_len; preset name utf-8
+    u8 has_step (0/1); optional u16 step_le
+
+v2 default blob:
+  u8 default_name_len; name utf-8
+  u8 target_count
+  each: u8 len; target name utf-8
+
+Legacy v1: sections are UTF-8 JSON text (see ``parse_binary_envelope_v1``).
+
+Keep ``5 + lp + ls + ld`` ≤ 245 for a single ESP-NOW frame body.
+"""
+
+from __future__ import annotations
+
+import json
+import struct
+from typing import Any, Dict, List, Optional, Tuple
+
+BINARY_ENVELOPE_VERSION_1 = 1
+BINARY_ENVELOPE_VERSION_2 = 2
+HEADER_LEN = 5
+
+
+def brightness_wire_from_0_255(value: int) -> int:
+    """Map device brightness 0–255 to wire 0–127."""
+    v = max(0, min(255, int(value)))
+    return (v * 127 + 127) // 255
+
+
+def brightness_0_255_from_wire(wire: int) -> int:
+    """Map wire 0–127 to device brightness 0–255."""
+    w = max(0, min(127, int(wire)))
+    return min(255, (w * 255) // 127)
+
+
+def _clamp_i16(x: int) -> int:
+    x = int(x)
+    return max(-32768, min(32767, x))
+
+
+def _colors_to_rgb_list(colors: Any) -> List[Tuple[int, int, int]]:
+    out: List[Tuple[int, int, int]] = []
+    if not colors:
+        return out
+    for c in colors:
+        if isinstance(c, str):
+            h = c.strip().lstrip("#")
+            if len(h) >= 6:
+                out.append(
+                    (int(h[0:2], 16), int(h[2:4], 16), int(h[4:6], 16))
+                )
+        elif isinstance(c, (list, tuple)) and len(c) >= 3:
+            out.append((int(c[0]), int(c[1]), int(c[2])))
+    return out
+
+
+def _pack_preset_dict(name: str, preset: Dict[str, Any]) -> bytes:
+    pname = name.encode("utf-8")
+    if len(pname) > 250:
+        raise ValueError("preset name too long")
+    pattern = str(preset.get("p") or preset.get("pattern", "off")).encode("utf-8")
+    if len(pattern) > 250:
+        raise ValueError("pattern string too long")
+    rgbs = _colors_to_rgb_list(preset.get("c") or preset.get("colors") or [])
+    if len(rgbs) > 255:
+        raise ValueError("too many colours")
+    delay = max(0, min(65535, int(preset.get("d") or preset.get("delay", 100))))
+    br = max(0, min(255, int(preset.get("b") or preset.get("brightness", 127))))
+    auto = 1 if preset.get("a", preset.get("auto", True)) else 0
+    parts = [
+        bytes([len(pname)]),
+        pname,
+        bytes([len(pattern)]),
+        pattern,
+        bytes([len(rgbs)]),
+    ]
+    for r, g, b in rgbs:
+        parts.append(bytes([r & 255, g & 255, b & 255]))
+    n1 = _clamp_i16(preset.get("n1", 0))
+    n2 = _clamp_i16(preset.get("n2", 0))
+    n3 = _clamp_i16(preset.get("n3", 0))
+    n4 = _clamp_i16(preset.get("n4", 0))
+    n5 = _clamp_i16(preset.get("n5", 0))
+    n6 = _clamp_i16(preset.get("n6", 0))
+    parts.append(
+        struct.pack(
+            "<HBBhhhhhh",
+            delay,
+            br,
+            auto,
+            n1,
+            n2,
+            n3,
+            n4,
+            n5,
+            n6,
+        )
+    )
+    return b"".join(parts)
+
+
+def _pack_presets_blob(presets: Dict[str, Any]) -> bytes:
+    items = [(k, v) for k, v in presets.items() if isinstance(v, dict)]
+    out = [bytes([len(items)])]
+    for name, pdata in items:
+        out.append(_pack_preset_dict(str(name), pdata))
+    return b"".join(out)
+
+
+def _pack_select_blob(select: Dict[str, Any]) -> bytes:
+    out = [bytes([len(select)])]
+    for device, sel in select.items():
+        dev_b = str(device).encode("utf-8")
+        if len(dev_b) > 250:
+            raise ValueError("device name too long")
+        if isinstance(sel, (list, tuple)) and sel:
+            pn = str(sel[0]).encode("utf-8")
+            step = sel[1] if len(sel) > 1 else None
+        else:
+            pn = str(sel).encode("utf-8")
+            step = None
+        if len(pn) > 250:
+            raise ValueError("preset name too long")
+        if step is None:
+            out.append(
+                bytes([len(dev_b)])
+                + dev_b
+                + bytes([len(pn)])
+                + pn
+                + bytes([0])
+            )
+        else:
+            s = int(step)
+            if s < 0 or s > 65535:
+                raise ValueError("step out of range")
+            out.append(
+                bytes([len(dev_b)])
+                + dev_b
+                + bytes([len(pn)])
+                + pn
+                + bytes([1])
+                + struct.pack("<H", s)
+            )
+    return b"".join(out)
+
+
+def _pack_default_blob(default: str, targets: Optional[list]) -> bytes:
+    name_b = str(default).encode("utf-8")
+    if len(name_b) > 250:
+        raise ValueError("default name too long")
+    tlist = list(targets) if targets else []
+    if len(tlist) > 255:
+        raise ValueError("too many targets")
+    out = [bytes([len(name_b)]), name_b, bytes([len(tlist)])]
+    for t in tlist:
+        tb = str(t).encode("utf-8")
+        if len(tb) > 250:
+            raise ValueError("target name too long")
+        out.append(bytes([len(tb)]))
+        out.append(tb)
+    return b"".join(out)
+
+
+def pack_binary_envelope_v2(
+    *,
+    presets: Optional[Dict[str, Any]] = None,
+    select: Optional[Dict[str, Any]] = None,
+    default: Optional[str] = None,
+    default_targets: Optional[list] = None,
+    brightness_0_255: Optional[int] = None,
+) -> bytes:
+    """Build a v2 envelope (native binary sections, no JSON)."""
+    presets_bytes = (
+        _pack_presets_blob(presets) if presets is not None and presets else b""
+    )
+    select_bytes = (
+        _pack_select_blob(select) if select is not None and select else b""
+    )
+    default_bytes = (
+        _pack_default_blob(default, default_targets)
+        if default is not None
+        else b""
+    )
+
+    lp = len(presets_bytes)
+    ls = len(select_bytes)
+    ld = len(default_bytes)
+    if lp > 255 or ls > 255 or ld > 255:
+        raise ValueError("binary envelope section exceeds 255 bytes")
+
+    br_wire = (
+        255
+        if brightness_0_255 is None
+        else brightness_wire_from_0_255(brightness_0_255)
+    )
+    header = bytes([BINARY_ENVELOPE_VERSION_2, br_wire, lp, ls, ld])
+    return header + presets_bytes + select_bytes + default_bytes
+
+
+def pack_binary_envelope_v1(
+    *,
+    presets: Optional[Dict[str, Any]] = None,
+    select: Optional[Dict[str, Any]] = None,
+    default: Optional[str] = None,
+    default_targets: Optional[list] = None,
+    brightness_0_255: Optional[int] = None,
+) -> bytes:
+    """Legacy: JSON UTF-8 fragments (version byte 1). Prefer ``pack_binary_envelope_v2``."""
+    if presets is None:
+        presets_bytes = b""
+    else:
+        presets_bytes = json.dumps(presets, separators=(",", ":")).encode("utf-8")
+
+    if select is None:
+        select_bytes = b""
+    else:
+        select_bytes = json.dumps(select, separators=(",", ":")).encode("utf-8")
+
+    default_obj: Optional[Dict[str, Any]] = None
+    if default is not None:
+        default_obj = {
+            "default": default,
+            "targets": list(default_targets) if default_targets else [],
+        }
+    default_bytes = (
+        json.dumps(default_obj, separators=(",", ":")).encode("utf-8")
+        if default_obj is not None
+        else b""
+    )
+
+    lp = len(presets_bytes)
+    ls = len(select_bytes)
+    ld = len(default_bytes)
+    if lp > 255 or ls > 255 or ld > 255:
+        raise ValueError("binary envelope fragment exceeds 255 bytes")
+
+    br_wire = (
+        255
+        if brightness_0_255 is None
+        else brightness_wire_from_0_255(brightness_0_255)
+    )
+    header = bytes([BINARY_ENVELOPE_VERSION_1, br_wire, lp, ls, ld])
+    return header + presets_bytes + select_bytes + default_bytes
+
+
+def _decode_preset_record(
+    buf: bytes, off: int
+) -> Tuple[str, Dict[str, Any], int]:
+    if off + 1 > len(buf):
+        raise ValueError("truncated")
+    nl = buf[off]
+    off += 1
+    if off + nl > len(buf):
+        raise ValueError("truncated")
+    name = buf[off : off + nl].decode("utf-8")
+    off += nl
+    if off + 1 > len(buf):
+        raise ValueError("truncated")
+    pl = buf[off]
+    off += 1
+    if off + pl > len(buf):
+        raise ValueError("truncated")
+    pattern = buf[off : off + pl].decode("utf-8")
+    off += pl
+    if off + 1 > len(buf):
+        raise ValueError("truncated")
+    nc = buf[off]
+    off += 1
+    if off + nc * 3 > len(buf):
+        raise ValueError("truncated")
+    colors: List[str] = []
+    for _ in range(nc):
+        r, g, b = buf[off], buf[off + 1], buf[off + 2]
+        off += 3
+        colors.append(f"#{r:02x}{g:02x}{b:02x}")
+    if off + 16 > len(buf):
+        raise ValueError("truncated")
+    delay, br, auto, n1, n2, n3, n4, n5, n6 = struct.unpack_from(
+        "<HBBhhhhhh", buf, off
+    )
+    off += 16
+    preset = {
+        "p": pattern,
+        "c": colors,
+        "d": delay,
+        "b": br,
+        "a": bool(auto),
+        "n1": n1,
+        "n2": n2,
+        "n3": n3,
+        "n4": n4,
+        "n5": n5,
+        "n6": n6,
+    }
+    return name, preset, off
+
+
+def _decode_presets_blob(chunk: bytes) -> Dict[str, Any]:
+    if not chunk:
+        return {}
+    off = 0
+    if off + 1 > len(chunk):
+        raise ValueError("truncated")
+    count = chunk[off]
+    off += 1
+    out: Dict[str, Any] = {}
+    for _ in range(count):
+        name, preset, off = _decode_preset_record(chunk, off)
+        out[name] = preset
+    if off != len(chunk):
+        raise ValueError("presets blob length mismatch")
+    return out
+
+
+def _decode_select_blob(chunk: bytes) -> Dict[str, Any]:
+    if not chunk:
+        return {}
+    off = 0
+    if off + 1 > len(chunk):
+        raise ValueError("truncated")
+    count = chunk[off]
+    off += 1
+    out: Dict[str, Any] = {}
+    for _ in range(count):
+        if off + 1 > len(chunk):
+            raise ValueError("truncated")
+        dl = chunk[off]
+        off += 1
+        if off + dl > len(chunk):
+            raise ValueError("truncated")
+        device = chunk[off : off + dl].decode("utf-8")
+        off += dl
+        if off + 1 > len(chunk):
+            raise ValueError("truncated")
+        pl = chunk[off]
+        off += 1
+        if off + pl > len(chunk):
+            raise ValueError("truncated")
+        pname = chunk[off : off + pl].decode("utf-8")
+        off += pl
+        if off + 1 > len(chunk):
+            raise ValueError("truncated")
+        has_step = chunk[off]
+        off += 1
+        if has_step:
+            if off + 2 > len(chunk):
+                raise ValueError("truncated")
+            step = struct.unpack_from("<H", chunk, off)[0]
+            off += 2
+            out[device] = [pname, step]
+        else:
+            out[device] = [pname]
+    if off != len(chunk):
+        raise ValueError("select blob length mismatch")
+    return out
+
+
+def _decode_default_blob(chunk: bytes) -> Tuple[Optional[str], list]:
+    if not chunk:
+        return None, []
+    off = 0
+    if off + 1 > len(chunk):
+        raise ValueError("truncated")
+    nl = chunk[off]
+    off += 1
+    if off + nl > len(chunk):
+        raise ValueError("truncated")
+    default_name = chunk[off : off + nl].decode("utf-8") if nl else ""
+    off += nl
+    if off + 1 > len(chunk):
+        raise ValueError("truncated")
+    nt = chunk[off]
+    off += 1
+    targets: List[str] = []
+    for _ in range(nt):
+        if off + 1 > len(chunk):
+            raise ValueError("truncated")
+        tl = chunk[off]
+        off += 1
+        if off + tl > len(chunk):
+            raise ValueError("truncated")
+        targets.append(chunk[off : off + tl].decode("utf-8"))
+        off += tl
+    if off != len(chunk):
+        raise ValueError("default blob length mismatch")
+    return default_name, targets
+
+
+def parse_binary_envelope_v2(buf: bytes) -> Optional[Dict[str, Any]]:
+    """Decode native-binary v2 envelope into the v1 API dict shape."""
+    if not isinstance(buf, (bytes, bytearray)) or len(buf) < HEADER_LEN:
+        return None
+    if buf[0] != BINARY_ENVELOPE_VERSION_2:
+        return None
+    lp, ls, ld = buf[2], buf[3], buf[4]
+    need = HEADER_LEN + lp + ls + ld
+    if len(buf) != need:
+        return None
+
+    off = HEADER_LEN
+    presets_chunk = buf[off : off + lp]
+    off += lp
+    select_chunk = buf[off : off + ls]
+    off += ls
+    default_chunk = buf[off : off + ld]
+
+    data: Dict[str, Any] = {"v": "1"}
+    br = buf[1]
+    if br < 128:
+        data["b"] = brightness_0_255_from_wire(br)
+
+    try:
+        if lp:
+            data["presets"] = _decode_presets_blob(bytes(presets_chunk))
+        if ls:
+            data["select"] = _decode_select_blob(bytes(select_chunk))
+        if ld:
+            dname, targets = _decode_default_blob(bytes(default_chunk))
+            data["default"] = dname
+            data["targets"] = targets
+    except (ValueError, UnicodeError):
+        return None
+
+    return data
+
+
+def parse_binary_envelope_v1(buf: bytes) -> Optional[Dict[str, Any]]:
+    """
+    Decode legacy v1 bytes (JSON text blobs) into a v1 API dict.
+    Returns None if ``buf`` is not a valid v1 envelope.
+    """
+    if not isinstance(buf, (bytes, bytearray)) or len(buf) < HEADER_LEN:
+        return None
+    if buf[0] != BINARY_ENVELOPE_VERSION_1:
+        return None
+    lp, ls, ld = buf[2], buf[3], buf[4]
+    need = HEADER_LEN + lp + ls + ld
+    if len(buf) != need:
+        return None
+
+    off = HEADER_LEN
+    presets_chunk = buf[off : off + lp]
+    off += lp
+    select_chunk = buf[off : off + ls]
+    off += ls
+    default_chunk = buf[off : off + ld]
+
+    data: Dict[str, Any] = {"v": "1"}
+
+    br = buf[1]
+    if br < 128:
+        data["b"] = brightness_0_255_from_wire(br)
+
+    if lp:
+        try:
+            data["presets"] = json.loads(presets_chunk.decode("utf-8"))
+        except (ValueError, UnicodeError):
+            return None
+    if ls:
+        try:
+            data["select"] = json.loads(select_chunk.decode("utf-8"))
+        except (ValueError, UnicodeError):
+            return None
+    if ld:
+        try:
+            extra = json.loads(default_chunk.decode("utf-8"))
+        except (ValueError, UnicodeError):
+            return None
+        if isinstance(extra, dict):
+            for k, v in extra.items():
+                data[k] = v
+
+    return data
+
+
+def parse_binary_envelope(buf: bytes) -> Optional[Dict[str, Any]]:
+    """Try v2 (native binary), then v1 (JSON fragments)."""
+    d = parse_binary_envelope_v2(buf)
+    if d is not None:
+        return d
+    return parse_binary_envelope_v1(buf)
--- a/src/util/message.py
+++ b/src/util/message.py
@@ -0,0 +1,25 @@
+"""JSON wire representation for controller messages (binary packing can replace later)."""
+
+from __future__ import annotations
+
+import json
+from typing import Any, Dict, Union
+
+
+class Message:
+    """Round-trip API dicts as compact UTF-8 JSON."""
+
+    def encode(self, data: Dict[str, Any]) -> bytes:
+        """Encode a JSON-serialisable mapping (typically a v1 API dict) to bytes."""
+        return json.dumps(data, separators=(",", ":")).encode("utf-8")
+
+    def decode(self, payload: Union[str, bytes, bytearray]) -> Dict[str, Any]:
+        """Decode UTF-8 JSON bytes or string into a dict."""
+        if isinstance(payload, (bytes, bytearray)):
+            text = payload.decode("utf-8")
+        else:
+            text = payload
+        obj = json.loads(text)
+        if not isinstance(obj, dict):
+            raise TypeError("JSON root must be an object")
+        return obj
--- a/tests/test_binary_envelope.py
+++ b/tests/test_binary_envelope.py
@@ -0,0 +1,93 @@
+"""Tests for compact binary controller envelopes (host util)."""
+
+import sys
+from pathlib import Path
+
+PROJECT_ROOT = Path(__file__).resolve().parents[1]
+sys.path.insert(0, str(PROJECT_ROOT / "src"))
+
+from util.binary_envelope import (  # noqa: E402
+    BINARY_ENVELOPE_VERSION_2,
+    brightness_wire_from_0_255,
+    brightness_0_255_from_wire,
+    pack_binary_envelope_v2,
+    parse_binary_envelope,
+    parse_binary_envelope_v2,
+    parse_binary_envelope_v1,
+)
+
+
+def test_brightness_round_trip_extremes():
+    assert brightness_0_255_from_wire(brightness_wire_from_0_255(0)) == 0
+    assert brightness_0_255_from_wire(brightness_wire_from_0_255(255)) == 255
+
+
+def test_pack_parse_v2_brightness_only():
+    raw = pack_binary_envelope_v2(brightness_0_255=128)
+    assert raw[0] == BINARY_ENVELOPE_VERSION_2
+    data = parse_binary_envelope_v2(raw)
+    assert data == {"v": "1", "b": 128}
+
+
+def test_pack_parse_v2_full():
+    raw = pack_binary_envelope_v2(
+        presets={
+            "a": {
+                "p": "on",
+                "c": ["#ffffff"],
+                "d": 10,
+                "b": 255,
+                "a": True,
+                "n1": 1,
+                "n2": -2,
+                "n3": 3,
+                "n4": 4,
+                "n5": 5,
+                "n6": 6,
+            }
+        },
+        select={"dev": ["a"]},
+        default="a",
+        default_targets=["dev"],
+        brightness_0_255=64,
+    )
+    assert len(raw) <= 250
+    data = parse_binary_envelope_v2(raw)
+    assert data["v"] == "1"
+    assert data["b"] == 64
+    assert data["presets"]["a"]["p"] == "on"
+    assert data["presets"]["a"]["n2"] == -2
+    assert data["select"]["dev"] == ["a"]
+    assert data["default"] == "a"
+    assert data["targets"] == ["dev"]
+
+    merged = parse_binary_envelope(raw)
+    assert merged == data
+
+
+def test_v2_wire_not_utf8_json():
+    raw = pack_binary_envelope_v2(
+        presets={"x": {"p": "blink", "c": ["#112233"]}},
+        brightness_0_255=None,
+    )
+    assert raw[0] == BINARY_ENVELOPE_VERSION_2
+    assert parse_binary_envelope_v1(raw) is None
+
+
+def test_dont_change_brightness_v2():
+    raw = pack_binary_envelope_v2(brightness_0_255=None)
+    data = parse_binary_envelope_v2(raw)
+    assert "b" not in data
+
+
+def test_json_wire_not_v2():
+    assert parse_binary_envelope_v2(b'{"v":"1"}') is None
+
+
+def test_legacy_v1_parse_via_dispatcher():
+    import json
+
+    inner = json.dumps({"x": {"p": "on"}}, separators=(",", ":")).encode()
+    raw = bytes([1, 255, len(inner), 0, 0]) + inner
+    d = parse_binary_envelope(raw)
+    assert d["presets"]["x"]["p"] == "on"
Author	SHA1	Message	Date
Jimmy	3bb75d49de	feat(util): add binary envelope packing and message helpers Includes tests for v1/v2 envelope round-trips. Co-authored-by: Cursor <cursoragent@cursor.com>	2026-05-03 14:56:37 +12:00
Jimmy	3d77cb448a	chore: add vertical stand OpenSCAD model Co-authored-by: Cursor <cursoragent@cursor.com>	2026-05-03 14:56:35 +12:00
Jimmy	49383c0003	feat(espnow): add espnow-sender utility Co-authored-by: Cursor <cursoragent@cursor.com>	2026-05-03 14:56:35 +12:00
Jimmy	7d821b9c1c	chore(db): add local preset fixtures Co-authored-by: Cursor <cursoragent@cursor.com>	2026-05-03 14:56:35 +12:00
Jimmy	9b7e387ea6	chore(scripts): add dev-run helper Co-authored-by: Cursor <cursoragent@cursor.com>	2026-05-03 14:56:34 +12:00
Jimmy	b4f0d1891e	chore(submodule): bump led-driver and led-tool; register led-simulator led-simulator was already a gitlink; add the missing .gitmodules entry. Co-authored-by: Cursor <cursoragent@cursor.com>	2026-05-03 14:56:30 +12:00
jimmy	0da30b6d6b	fix(submodule): update led-tool pointer to existing commit	2026-04-30 23:28:39 +12:00
Jimmy	6cbb728d9a	feat(patterns): add new pattern suite and improve mobile controls Add a broad set of LED patterns with metadata/tests and update zone/profile preset seeding, while refining mobile/desktop UI behavior for scrolling, brightness controls, and bulk pattern sending.	2026-04-23 20:07:55 +12:00
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